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Maintenance and Service Guide 5–1
5
Removal and Replacement
Procedures
This chapter provides removal and replacement procedures.
There are as many as 93 screws, in 12 different sizes, that may
have to be removed, replaced, or loosened when servicing the
computer. Make special note of each screw size and location
during removal and replacement.
Refer to Appendix C, “Screw Listing,” for detailed information
on screw sizes, locations, and usage.
- Maintenance and Service 1
- Maintenance and Service Guide 2
- First Edition: February 2006 2
- Contents 3
- 3 Illustrated Parts Catalog 4
- Product Description 7
- 1.1 Features 8
- 1.2 Resetting the Computer 10
- 1.3 Power Management 11
- 1.4 External Components 12
- Table 1-1 13
- Front Components 13
- Table 1-2 14
- Right-Side Components 14
- Table 1-3 15
- Rear Panel Components 15
- Table 1-4 16
- Left-Side Components 16
- Standard Keyboard Components 18
- Table 1-5 19
- Table 1-6 20
- Top Components 21
- TouchPad Components 22
- Table 1-7 23
- Table 1-8 24
- Bottom Components 24
- Bottom Components (Continued) 25
- 1.5 Design Overview 26
- Troubleshooting 27
- Accessing Computer Setup 28
- Computer Setup Defaults 28
- Selecting from the File Menu 29
- Table 2-2 30
- Security Menu 30
- Selecting from the Tools Menu 31
- Table 2-4 32
- Advanced Menu 32
- Table 2-5 33
- (if applicable) 42
- ■ Diskette drive 47
- ■ System board 47
- ■ Internal speakers 50
- Connection 54
- Illustrated Parts Catalog 55
- 3.2 Computer Major Components 56
- Table 3-1 57
- Major Components 58
- Table 3-2 69
- 3.4 Plastics Kit 70
- 3.5 Cable Kit 71
- 3.6 Mass Storage Devices 72
- Table 3-5 73
- Mass Storage Devices 73
- Table 3-6 74
- Spare Part Information 74
- Table 3-7 77
- Removal and Replacement 83
- Preliminaries 83
- 4.2 Service Considerations 84
- 4.3 Preventing Damage to 85
- Removable Drives 85
- Precautions 87
- 4.6 Workstation Precautions 88
- 4.7 Grounding Equipment and 88
- Procedures 91
- 5.1 Serial Number 92
- Disassembly Sequence Chart 93
- Section Description 94
- Disassembly 95
- Removing the Battery Pack 96
- 5.4 Hard Drive 97
- Removing the Hard Drive 98
- Removing the Hard Drive Frame 99
- 5.5 Computer Feet 100
- 5.6 Memory Module 101
- Removing the Memory Module 103
- 5.7 Mini Card Module 104
- (Section 5.6) 105
- Mini Card Module 105
- 5.8 RTC Battery 107
- 5.9 Optical Drive 108
- Removing the Optical Drive 109
- 5.10 Switch Cover 111
- Removing the Switch Cover 112
- 5.11 Keyboard 113
- Releasing the Keyboard 114
- Removing the Keyboard 115
- 5.12 Display Assembly 116
- Display Screws 117
- Removing the Display Assembly 119
- Spare Part Number Information 120
- Removing the Display Bezel 122
- Removing the Display Hinges 128
- 5.13 Base Enclosure 130
- Enclosure Screws, Part 1 131
- Removing the Base Enclosure 134
- 5.14 Bluetooth Module 135
- Removing the Bluetooth Module 136
- 5.15 System Board 137
- USB/audio board 140
- Removing the USB/Audio Board 141
- Removing the System Board 142
- Modem Cables 143
- Removing the Speakers 144
- 5.16 Display Release Button 145
- Assembly 145
- Removing the TouchPad Cable 146
- Removing the TouchPad Bracket 147
- 5.17 LED Board 149
- LED board to the top cover 150
- 5.18 Fan/Heat Sink Assembly 151
- Replacing the Thermal Paste 156
- 5.19 Processor 157
- Removing the Processor 158
- 5.20 PC Card Assembly 159
- Removing the PC Card Assembly 161
- 5.21 ExpressCard Assembly 162
- Specifications 165
- Table 6-1 166
- Computer (Continued) 166
- Table 6-2 167
- 15.4-inch, WXGA, Display 167
- Table 6-3 168
- Hard Drives 168
- Hard Drives (Continued) 169
- Table 6-4 170
- DVD/CD-RW Combo Drive 170
- Table 6-5 172
- Table 6-6 174
- System Interrupts 174
- System Interrupts (Continued) 175
- Table 6-7 176
- System I/O Addresses 176
- Table 6-8 179
- System Memory Map 179
- Table 6-9 180
- System DMA 180
- Connector Pin Assignments 181
- Table A-2 182
- Audio-In (Microphone) 182
- Table A-3 182
- Universal Serial Bus 182
- Table A-4 183
- External Monitor 183
- Table A-5 184
- RJ-45 (Network) 184
- Table A-6 185
- RJ-11 (Modem) 185
- Table A-7 186
- S-Video-Out 186
- Power Cord Set Requirements 187
- General Requirements 188
- Country-Specific Requirements 189
- Screw Listing 191
- Table C-1 192
- Table C-2 193
- Phillips PM3.0×4.0 Screw 193
- Phillips PM2.5×5.0 Screw 194
- Table C-3 194
- Table C-4 205
- Phillips PM2.0×3.0 Screw 205
- Table C-5 206
- Phillips PM2.0×4.0 Screw 206
- Table C-6 210
- Phillips PM2.5×13.0 Screw 210
- Table C-7 213
- Phillips PM2.5×9.0 Screw 213
- Table C-8 214
- Phillips PM2.5×7.0 Screw 214
- Table C-9 216
- Phillips PM1.5×3.0 Screw 216
- Table C-10 217
- Table C-11 219
- Slotted SM1.5×9.0 Screw 219
- Table C-12 220
- Phillips PM3.0×6.0 Screw 220
- Display Component Recycling 221
- Removing the LCD Panel 226
- LCD panel 227
- Removing the LCD Panel Frame 228
- Removing the Backlight Frame 231
- Removing the Backlight 232
- Releasing the LCD Panel 233
- 23. Remove the LCD panel 234
- 5–16, 5–27 242
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